We have the equipment and services to handle any of your fabrication needs. Having the metal you need is one thing. Cutting, forming, fabrication, finishing, and assembly completes the job. All on-site. A single-source solution. That means more flexibility, better cost, and delivery when you need it. That’s why you can count on The Warren Company.

Here’s what we have on the floor and in the racks right now at The Warren Company.

2D & 3D CAD Design

• 2D AutoCAD™ compatible design
• 3D design with SolidWorks©

Shearing

• Three shears, Cincinnati and Lodge & Shipley models; cut 30 gauge sheet through 1/2″ mild steel plate
• Whitney Angle Shear with 6″ x 6″ x 3/8″ capacity

Stamping

• Precision metal stamping, progressive die stamping, flat forms, joining, and assembly capabilities
• 4 presses with tonnage up to 71 ton and speeds up to 180 strokes per minute.
• Capability to provide and measure to tolerances as demanding as .002”.
• Experience in following allots, including stainless steel, copper, aluminum, and cold-rolled steel. 

Sawing

• Eleven Do-All and Marvel saws; 18″ x 18″ for bar, angle, tube, structural shapes, and tool steel
• Tysaman plate saw; aluminum, plastic, and non-ferrous materials up to 4 1/2″ thick
• Structural beam splitting to form a “T”

Bending

• One 150-ton CNC Bystronic press brake, seven hydraulic and mechanical press brakes; 50-ton through 400-ton
• Dreis & Krump able to form 1/2″ mild steel, 10 feet wide

Plasma & Torch Cutting

• Two CNC multiple head flame cutters with a maximum capacity of 156″ x 504″ travel to 10″ depth
• Plasma – Arc dual head cutting system with individually driven 400 Amp Hypertherm heads utilizing “True Hole” technology
• Cutting capabilities 2.0″ thick steel, 1.75″ thick stainless and aluminum with a bed capacity of 132″ x 300″

Machining

• Mazak CNC horizontal machining center – max. piece size 35″ x 35″ x 37″, position accuracy .0002″, with pallet changer
• 5″ Lucas horizontal boring mill, 25 HP drive train, 48″ x 108″ table (72″ vertical travel) with rotary encoders and 2-axis digital readout for positioning accuracy
• Three lathes 9″, 12″ and 24″
• Landis threading, Harig surface grinder, various drill presses, tapping heads and related accessories

Laser Cutting

• 6000-watt CO2 machine capable of cutting mild steel to 5/8″ and stainless steel or aluminum to 1/2″ on a 60″ X 120″ table
• 4000-watt fiber machine capable of cutting mild or stainless steel to 1/4″ and aluminum or brass to 3/8″ on a 60″ x 120″ table; with rotary chuck for cutting tubing and pipe
• Can cut stainless steel, aluminum, brass, copper, plexiglass; rotary-cutting of tubing and pipe to 16″ diameter

Grinding

• Three Blanchard grinders, 36″ diameter x 11″ thickness capacity, 42″ diameter x 22″ thickness capacity, 60″ diameter x 11″ thickness capacity, +/- .002″ accuracy held on most parts
• Mattison surface grinder 72″ length x 20″ width capacity, +/- .001″ accuracy held on most parts
• Mattison edge grinder 18″ x 27″ x 72″ capacity, +/- .002″ accuracy held on most parts
• Mattison surface grinder 96″ length x 36″ width capacity; 4,000 lb. maximum

Welding

• Complete welding facilities including MIG, TIG, Innershield, and spot welding

Rolling

• Sheet and plate capabilities, including Webb plate rolls for 1/2″ mild steel cylinders 12 feet long, angle rolling through 2″ x 2″ x 1/4″ angle rings

Finishing

• Deburring, belt sanding, vibratory finishing, tumbling, and air dry painting